SECTOR

Manufacturing

Detection, machine vision, process monitoring and traceability across every manufacturing segment.

01WHAT WE DO HERE

Manufacturing is where the largest part of our work sits, because it is where measurement most directly becomes money. Scrap rate, yield, energy per unit, downtime and rework are all consequences of variables that plants either measure or estimate. Most estimate.

NTHRYS supplies four things across manufacturing. Machine vision for defect, surface and dimensional inspection at line speed. Process instrumentation where a critical variable is currently sampled by hand. Equipment condition monitoring so maintenance is scheduled against evidence. And the data layer underneath, so batch, lot and unit level records exist for the customer audit that is coming.

The specifics differ enormously by segment. A tile plant needs shade sorting and crack detection. A forging shop needs press load signatures. A cable line needs inline diameter and eccentricity. A pharma plant needs environmental monitoring and validated records. What is common is the method: identify the variable that decides the economics, measure it continuously, and put the result where a decision gets made.

We work across food and beverage, pharmaceutical and life sciences, chemicals and refining, metals and metalworking, machinery, mobility, electronics, textiles, building materials, plastics, paper and consumer goods.

021386 OPERATIONS

Grain, flour and staple processing

Moisture, contamination and yield control across milling, drying and dry material handling.

Grain handling and silo storage Grain cleaning and grading Flour milling Rice milling and parboiling Pulses and dal milling Maize and corn wet milling Starch and glucose production Semolina, suji and grits Breakfast cereals and extruded foods Pasta and noodle manufacturing Spice grinding and blending Grain drying and conditioning

Dairy processing

Thermal validation, CIP verification and cold chain integrity across liquid, powder and fermented dairy.

Milk reception and chilling centres Pasteurisation and homogenisation UHT and aseptic milk processing Liquid milk packaging Milk powder and spray drying Butter and ghee manufacturing Cheese manufacturing and ripening Curd, yoghurt and fermented dairy Paneer and traditional dairy products Ice cream and frozen desserts Whey processing and derivatives Condensed and evaporated milk Dairy CIP and hygiene systems Dairy cold storage and dispatch

Meat, poultry and seafood processing

Chill chain, hygiene verification and yield tracking from lairage through to despatch.

Livestock lairage and ante-mortem handling Red meat slaughtering and dressing Poultry slaughtering and evisceration Carcass chilling and maturation Deboning, cutting and portioning Mincing, marination and value addition Sausage and processed meat manufacturing Cooked and ready-to-eat meat products Egg grading, washing and packing Egg powder and liquid egg processing Seafood receiving and primary processing Shrimp and prawn processing Fish filleting and portioning Surimi and fish derivatives Freezing, IQF and plate freezing Rendering and by-product processing Meat plant hygiene and sanitation Cold storage and dispatch

Fruit, vegetable and edible oil processing

Sorting, thermal process validation and extraction efficiency across produce and oilseed lines.

Fruit and vegetable receiving and sorting Washing, peeling and cutting lines Fruit pulp and puree processing Juice extraction and concentrate Jam, sauce and ketchup manufacturing Pickles and fermented vegetables Canning and retort processing Aseptic filling and packaging Dehydration and drying lines Freeze drying and lyophilisation Frozen fruit and vegetable processing Potato processing and snack lines Oilseed preparation and expelling Solvent extraction plants Edible oil refining Hydrogenation and vanaspati Oil filling and packaging Oil cake and meal handling Controlled atmosphere ripening

Sugar, confectionery and bakery

Crystallisation, thermal profiling and moisture control across sugar mills and baking lines.

Cane handling, milling and juice extraction Juice clarification and evaporation Sugar crystallisation and centrifugals Sugar drying, grading and bagging Sugar refining Jaggery and khandsari production Molasses handling and storage Distillery and ethanol production Cogeneration and bagasse handling Cocoa and chocolate processing Sugar confectionery and candy Chewing gum manufacturing Bread and industrial baking Biscuit and cookie manufacturing Cake, pastry and viennoiserie Traditional and Indian sweets Dough handling and proofing systems Baking ovens and thermal control Cooling, slicing and wrapping lines

Beverages, brewing and bottling

Fill accuracy, water quality and line efficiency across soft drinks, brewing and packaged water.

Water treatment for beverage production Syrup room and batch preparation Carbonated soft drink production Packaged drinking water and mineral water Fruit-based and non-carbonated beverages Dairy-based and protein beverages Energy and functional drinks Tea processing and packing Coffee roasting and grinding Instant tea and coffee manufacturing Brewhouse and wort production Beer fermentation and maturation Malting Winery and grape processing Distilled spirits production Blending, bottling and IMFL lines Bottle washing and rinsing Filling, capping and seaming Pasteurisation and tunnel systems CIP and beverage plant hygiene Keg, can and PET line operations

Animal feed and pet food

Batching accuracy, pellet quality and medicated feed carryover control.

Raw material intake and storage Grinding and particle size reduction Batching, dosing and weighing systems Mixing and homogenisation Micro-ingredient and premix dosing Conditioning and pelleting Extrusion and expansion Cooling, crumbling and screening Liquid and fat coating systems Cattle and dairy feed manufacturing Poultry feed manufacturing Aqua feed manufacturing Swine and specialty livestock feed Pet food manufacturing Feed additives and premix production Bagging, palletising and bulk despatch Cross-contamination and flush control

Pharmaceutical formulations and API

Environmental monitoring, utility qualification and validated data systems under GMP.

API and bulk drug manufacturing Intermediates and custom synthesis Dispensing and raw material handling Granulation and blending Tablet compression and coating Capsule filling Oral liquids and syrups Topicals, creams and ointments Sterile injectables and parenterals Lyophilised injectables Ophthalmic and small volume parenterals Large volume parenterals and IV fluids Inhalation and respiratory products Transdermal and novel delivery systems Cleanroom and HVAC qualification Environmental monitoring programmes Purified water and WFI systems Clean steam and process gases Primary and secondary packaging Serialisation and track and trace Quality control laboratories Stability chambers and cold rooms Computerised system validation Veterinary and animal health formulations

Biologics, vaccines and fermentation

Bioreactor process data, containment verification and batch genealogy for biologics plants.

Seed development and cell banking Media and buffer preparation Microbial fermentation Mammalian cell culture Single-use bioreactor systems Harvest and clarification Chromatography and purification Tangential flow and membrane filtration Viral inactivation and clearance Formulation and fill finish Vaccine manufacturing Monoclonal antibody production Recombinant protein production Plasma fractionation Cell and gene therapy manufacturing Industrial enzyme production Probiotics and microbial cultures Biopharmaceutical utilities and CIP SIP Containment and biosafety systems Single-use and disposables management Process analytical technology

Medical devices and diagnostics

Cleanroom control, sterilisation validation and device level traceability under ISO 13485.

Disposable medical devices Syringes, needles and sharps IV sets and infusion devices Catheters and tubing Surgical instruments Orthopaedic implants Cardiovascular devices and stents Dental devices and consumables Ophthalmic devices and lenses Wound care and dressings Diagnostic reagents and kits In vitro diagnostic instruments Point of care testing devices Lateral flow and rapid test manufacturing Imaging and electromedical equipment Patient monitoring devices Respiratory and anaesthesia equipment Laboratory consumables and plasticware Device cleanroom and particulate control Sterilisation and validation systems Device assembly and automation lines Packaging, labelling and UDI Device quality systems and traceability

Nutraceuticals and food supplements

Blend uniformity, label claim verification and moisture control for supplement manufacturing.

Botanical extraction and phytochemicals Ayurvedic and herbal formulations Vitamin and mineral premix blending Protein powder and sports nutrition Infant formula and baby food Medical and clinical nutrition Probiotic supplement manufacturing Omega and lipid supplements Collagen and peptide products Softgel and gelatin capsule manufacturing Gummies and chewable supplements Effervescent and instant powder blends Nutraceutical tableting and encapsulation Functional food fortification Sachet, stick pack and blister filling Nutraceutical quality and label compliance

Bulk and commodity chemicals

Hazardous area instrumentation, reactor control and continuous emission compliance.

Chlor-alkali and caustic soda Soda ash and sodium compounds Sulphuric acid and sulphur derivatives Nitric acid and nitrogen compounds Phosphoric acid and phosphates Hydrochloric and mineral acids Ammonia production Methanol and syngas derivatives Industrial alcohols and solvents Olefins and aromatics Polymer and resin production Synthetic fibre intermediates Carbon black and industrial carbon Titanium dioxide and inorganic pigments Calcium carbide and acetylene Salt processing and refining Bulk chemical storage and tank farms Chemical loading and transfer systems Reactor and batch process control Distillation and separation trains Hazardous area and safety instrumented systems Effluent and emission control in chemical plants

Specialty and fine chemicals

Recipe control, campaign changeover verification and solvent management in multipurpose plants.

Fine chemicals and custom synthesis Pharmaceutical intermediates Dyes and pigments Dye intermediates Surfactants and emulsifiers Flavours and fragrances Essential oils and aroma chemicals Food additives and preservatives Catalysts and zeolites Water treatment chemicals Oilfield and mining chemicals Construction chemicals and admixtures Textile auxiliaries and finishing chemicals Leather chemicals Paper and pulp chemicals Electronic and semiconductor chemicals Photoresists and high purity solvents Lubricant additives and greases Silicones and organosilicon products Speciality polymers and additives Multipurpose and campaign plant operations Solvent recovery and recycling Kilo lab and pilot plant scale-up

Petroleum refining and petrochemicals

Custody metering, unit performance and leak detection across refinery and petrochemical assets.

Crude receipt, storage and blending Atmospheric and vacuum distillation Catalytic cracking and reforming Hydrotreating and hydrocracking Coking and residue upgrading Isomerisation and alkylation Sulphur recovery units Product blending and treating Lubricant and base oil production Bitumen and asphalt production Naphtha cracking and steam crackers Aromatics extraction complexes LPG and NGL processing Natural gas processing and treatment LNG liquefaction and regasification Refinery utilities and offsites Flare and vapour recovery systems Tank farm and terminal automation Custody transfer and metering Refinery emission and leak detection Turnaround and shutdown management Advanced process control and optimisation

Fertilisers and agrochemicals

Granulation control, bagging accuracy and operator exposure monitoring.

Urea manufacturing Ammonium nitrate and nitrogenous fertilisers DAP and phosphatic fertilisers NPK and complex fertiliser plants Single super phosphate Potassic fertilisers Water soluble and specialty fertilisers Micronutrient and fortified fertilisers Organic and bio-fertilisers Granulation, prilling and drying Coating, conditioning and anti-caking Bulk handling, bagging and despatch Agrochemical active ingredient synthesis Insecticide formulation Herbicide formulation Fungicide formulation Emulsifiable concentrate and SC formulation Granular and dust formulation Seed treatment chemicals Biopesticides and biologicals Plant growth regulators Agrochemical packing and containment Operator exposure and dust control

Paints, coatings, inks and adhesives

Colour consistency, dispensing accuracy and VOC control across coatings manufacture.

Resin and binder manufacturing Pigment dispersion and milling Decorative and architectural paints Industrial and protective coatings Automotive coatings Powder coatings Coil and can coatings Marine and offshore coatings Wood finishes and lacquers Water-based emulsion paints Solvent-based paint production Tinting and colour matching systems Printing inks Digital and specialty inks Adhesives and sealants Pressure sensitive adhesives and tapes Construction sealants and waterproofing Solvent handling and VOC control Batch dispensing and dosing systems Filling, canning and packing lines Colour and rheology quality control

Industrial gases

Purity monitoring, cryogenic asset telemetry and remote tank level management.

Air separation units Oxygen production and supply Nitrogen production and supply Argon and rare gas recovery Hydrogen production and purification Green hydrogen and electrolysers Carbon dioxide recovery and liquefaction Acetylene and dissolved gas production Specialty and electronic gases Medical gases and PSA plants On-site and captive gas generation Cryogenic storage and vaporisation Cylinder filling and testing Bulk gas distribution and telemetry Pipeline gas supply to plants Gas purity and analytical monitoring Gas leak detection and safety systems

Iron, steel and ferroalloys

Furnace integrity, surface inspection and energy balance across integrated and secondary steel.

Raw material handling and blending yards Sinter plants Pelletisation plants Coke ovens and by-product recovery Blast furnace operations Direct reduced iron and sponge iron Basic oxygen furnace steelmaking Electric arc furnace steelmaking Induction furnace operations Ladle refining and secondary metallurgy Continuous casting Ingot casting and blooming Hot rolling mills Cold rolling mills Wire rod and bar mills Structural and section mills Pipe and tube manufacturing Galvanising and coated steel lines Annealing and heat treatment furnaces Ferroalloy production Stainless and alloy steel production Slag handling and processing Steel plant energy and gas management Refractory management and furnace integrity Mill automation and level 2 systems Surface inspection and defect detection

Non-ferrous metals and smelting

Cell monitoring, molten metal safety and assay verification in smelting operations.

Bauxite processing and alumina refining Aluminium smelting and potlines Aluminium casting and billet production Aluminium rolling and extrusion Copper smelting and converting Copper electrorefining Copper rod, wire and tube production Zinc smelting and electrowinning Lead smelting and refining Nickel and cobalt processing Precious metal refining Titanium and specialty metal production Rare earth processing Lithium processing and battery metals Secondary smelting and metal recycling Anode and cathode production Electrolytic cell monitoring Furnace and thermal process control Smelter emission and fume control Molten metal handling and safety Metal purity and assay systems

Foundry and casting

Sand control, pouring window monitoring and automated casting inspection.

Melting and furnace operations Molten metal treatment and inoculation Green sand moulding Sand preparation and reclamation Core making and core shops No-bake and chemically bonded moulding Investment casting Shell moulding Die casting Gravity and low pressure die casting Centrifugal casting Continuous and permanent mould casting Grey and ductile iron foundries Steel foundries Aluminium and non-ferrous foundries Shakeout, fettling and finishing Heat treatment of castings Casting inspection and NDT Dimensional and radiographic inspection Pouring temperature and metallurgical control Foundry emissions, dust and fume extraction Pattern shop and tooling management

Forging, rolling and extrusion

Press load signatures, billet thermal control and die life tracking across hot and cold forming.

Billet heating and induction furnaces Open die forging Closed die and drop forging Press forging and hot forging lines Cold forging and cold forming Upset forging and ring rolling Roll forging and radial forging Hot rolling and section rolling Cold rolling and strip processing Wire drawing Tube drawing and pilgering Aluminium profile extrusion Copper and brass extrusion Die design, maintenance and life management Forging heat treatment and normalising Trimming, piercing and coining Descaling and surface preparation Forging temperature and thermal monitoring Press force and tonnage monitoring Dimensional inspection and crack detection Lubrication and die spray systems

Metal fabrication and structural

Welding parameter capture, plate yield tracking and NDT record management.

Plate and sheet cutting operations Laser, plasma and waterjet cutting Shearing, punching and turret operations Press brake forming and bending Roll forming lines Structural steel fabrication Heavy engineering and equipment fabrication Pressure vessel manufacturing Storage tank fabrication Boiler and heat exchanger fabrication Piping and spool fabrication Manual and semi-automatic welding Robotic and automated welding cells Welding procedure and parameter monitoring Weld inspection and NDT Assembly and jig fixture operations Sheet metal enclosures and cabinets Fasteners and hardware manufacturing Wire mesh, grating and expanded metal Post-weld heat treatment and stress relieving Blasting, priming and shop painting Fume extraction and welding shop environment Nesting, material utilisation and traceability

Surface treatment, plating and coating

Bath chemistry control, coating thickness measurement and effluent compliance.

Degreasing and cleaning lines Pickling and acid treatment Shot blasting and abrasive cleaning Phosphating and conversion coating Electroplating lines Zinc and nickel plating Chrome plating and hard chrome Electroless plating Anodising Hot dip galvanising Powder coating lines Liquid paint and spray booth operations E-coat and electrodeposition Thermal spray and metallising PVD, CVD and vacuum coating Heat treatment and case hardening Nitriding and carburising Polishing, buffing and finishing Bath chemistry and concentration control Rectifier and current density monitoring Coating thickness measurement Effluent treatment for plating shops Hexavalent chrome and hazardous exposure control

Industrial machinery and capital goods

Connected equipment telemetry, test bed instrumentation and field service data.

Machine tool manufacturing CNC machining centres and lathes Special purpose machine building Material handling equipment Cranes and hoisting equipment Conveyors and transfer systems Earthmoving and construction equipment Agricultural machinery and tractors Mining and drilling equipment Textile machinery Packaging machinery Food and pharma process equipment Plastic processing machinery Printing and converting machinery Compressors and air systems Industrial refrigeration and chillers Boilers and thermal equipment Furnaces and industrial ovens Gearboxes and power transmission Bearings and mechanical components Hydraulics and pneumatics manufacturing Robotics and automation equipment Machine assembly and testing Equipment commissioning and field service Machine performance and connected equipment

Pumps, valves and fluid handling

Vibration and cavitation monitoring, test bed accuracy and sealless system diagnostics.

Centrifugal pump manufacturing Positive displacement pumps Submersible and borewell pumps Slurry and abrasive service pumps Dosing and metering pumps Vacuum pumps and systems Industrial valve manufacturing Control valves and actuators Safety and relief valves Butterfly, ball and gate valves Hygienic and sanitary valves Mechanical seals and sealing systems Pipes, fittings and flanges Industrial hoses and couplings Filtration and separation equipment Strainers and screening equipment Mixers and agitators Flow measurement and metering equipment Pump testing and performance validation Valve testing and leakage qualification Pump condition monitoring and predictive maintenance Sealless and magnetic drive systems

Engines, turbines and drives

Test bed instrumentation, emission certification and rotating equipment diagnostics.

Diesel engine manufacturing Petrol and gas engine manufacturing Marine and locomotive engines Diesel generator sets Steam turbine manufacturing Gas turbine manufacturing Hydro turbines and water power equipment Wind turbine nacelles and drivetrains Electric motors and alternators Traction motors and drives Variable frequency drives and inverters Engine block and cylinder head machining Crankshaft and camshaft manufacturing Piston, ring and liner manufacturing Fuel injection and after-treatment systems Turbochargers and air handling Blade manufacturing and machining Rotor balancing and dynamic testing Engine test beds and dynamometers Emission testing and certification Turbine condition monitoring and vibration analysis Assembly lines and leak testing

Tooling, dies and precision engineering

Spindle load analysis, in-process gauging and calibration traceability.

Press tool and stamping die manufacturing Injection mould manufacturing Die casting die manufacturing Forging die manufacturing Jigs, fixtures and gauges Cutting tools and inserts Broaches, reamers and special tooling Precision machining and turned parts Grinding and superfinishing Honing and lapping EDM and wire cut operations Micro machining and miniature components Additive manufacturing and 3D printing Tool room heat treatment Tool coating and surface engineering Mould trials and process validation Coordinate measuring and metrology Surface roughness and profile measurement In-process gauging and adaptive control Tool life monitoring and spindle load analysis Calibration and measurement traceability Tool management and shop floor tracking

Automotive vehicles and assembly

Paint defect vision, torque traceability and line performance systems.

Passenger vehicle assembly Commercial vehicle assembly Two and three wheeler assembly Tractor and off-highway vehicle assembly Bus and coach body building Special purpose and defence vehicle building Press shop and panel stamping Body shop and welding lines Paint shop operations Trim, chassis and final assembly Powertrain assembly and marriage Conveyor and line control systems Torque tools and fastening systems Line side logistics and sequencing Vehicle identification and traceability End of line testing Roll and brake testing Wheel alignment and headlamp setting Water leak and squeak rattle testing Paint defect and surface inspection Dimensional and gap flush measurement Andon, OEE and line performance systems Poka yoke and error proofing

Automotive components and ancillaries

IATF traceability, leak testing and statistical process capability.

Engine components manufacturing Transmission and gear manufacturing Axle, differential and driveline components Steering systems and columns Suspension and shock absorbers Braking systems and components Clutch and friction products Radiators and thermal management Exhaust systems and catalytic converters Fuel systems and tanks Sheet metal and stamped components Machined and turned components Forged automotive components Cast automotive components Plastic and polymer components Rubber and sealing components Interior trim and seating Lighting and lamp assemblies Wiring harness manufacturing Automotive electronics and ECUs Sensors and actuators for vehicles Bearings and precision components Component end of line testing Leak testing and pressure verification IATF traceability and part serialisation PPAP, SPC and process capability

Electric vehicles and battery manufacturing

Dry room control, formation data capture and cell level traceability.

Electrode slurry mixing and coating Calendering and electrode processing Slitting and notching Cell winding and stacking Cell assembly and electrolyte filling Formation, ageing and grading Cylindrical cell manufacturing Prismatic and pouch cell manufacturing Dry room and humidity control Module assembly and welding Battery pack assembly and enclosures Battery management systems Thermal management and cooling systems Pack testing and safety validation Traction motor manufacturing Power electronics and inverters On-board and off-board chargers Charging infrastructure manufacturing EV vehicle assembly Battery recycling and material recovery Second life battery systems Cell traceability and digital battery passport Thermal runaway detection and safety

Aerospace and defence manufacturing

Special process control, configuration traceability and large part metrology.

Airframe structures and assemblies Aerostructure sheet metal and machining Composite component manufacturing Autoclave and curing operations Aero engine components Turbine blade and hot section manufacturing Landing gear and actuation systems Avionics and airborne electronics Aerospace wiring and interconnect Hydraulic and fuel systems Space launch vehicle components Satellite and payload manufacturing Unmanned aerial systems Ammunition and ordnance manufacturing Propellants and energetic materials Armoured vehicles and platforms Weapon systems and small arms Naval systems and shipborne equipment Radar, sensors and electronic warfare Special processes and NADCAP compliance Non destructive testing and inspection Dimensional metrology and large part inspection Configuration control and part traceability Cleanroom and contamination control Environmental and vibration testing

Rail rolling stock

Wheelset measurement, onboard condition monitoring and workshop instrumentation.

Locomotive manufacturing Electric multiple unit manufacturing Passenger coach manufacturing Freight wagon manufacturing Metro and urban transit rolling stock Coach shell fabrication and welding Bogie manufacturing and assembly Wheel, axle and wheelset production Rail braking systems Coupler and draft gear manufacturing Traction equipment and propulsion systems Rail electricals and control panels Interior furnishing and seating HVAC systems for rolling stock Pantograph and current collection Rail signalling equipment manufacturing Track components and fastening systems Rail manufacturing and long welded rail Rolling stock painting and finishing Static and dynamic testing of rolling stock Wheelset balancing and profile measurement Rolling stock maintenance and overhaul workshops Condition monitoring and predictive maintenance Weld inspection and rail flaw detection

Shipbuilding and marine

Block alignment metrology, weld qualification records and dock progress tracking.

Shipyard operations and dock management Hull block fabrication and assembly Plate cutting, forming and profiling Marine welding and joint qualification Ship outfitting and interiors Marine piping and pipe fabrication Marine propulsion and shafting Propeller manufacturing and balancing Marine electricals and automation Navigation and bridge systems Commercial vessel construction Naval and coast guard vessel construction Offshore platforms and rigs Barges, tugs and workboats Fishing vessel construction Boat building and leisure craft Ship repair and dry docking Hull cleaning, blasting and painting Cathodic protection and corrosion control Ship recycling and dismantling Marine NDT and structural inspection Sea trials and vessel commissioning Dimensional control and block alignment

Semiconductors and wafer fabrication

Facility stability, ultrapure utilities and equipment connectivity.

Silicon crystal growth and wafer production Wafer lapping, polishing and CMP Photolithography Etching and plasma processing Deposition, CVD and PVD processes Ion implantation and doping Thermal processing and diffusion Wafer cleaning and wet benches Compound semiconductor fabrication Power semiconductor manufacturing MEMS and sensor fabrication Wafer probe and electrical test Wafer dicing and singulation Die attach and wire bonding Flip chip and advanced packaging OSAT and assembly test operations Encapsulation and moulding Final test and burn-in Cleanroom and airborne molecular contamination Ultrapure water systems Bulk and specialty gas delivery systems Chemical delivery and slurry distribution Vibration, EMI and facility stability Defect inspection and metrology Yield analysis and statistical process control Fab equipment connectivity and SECS GEM

PCB and electronics assembly

Inspection data integration, ESD control and moisture sensitive component management.

Bare PCB fabrication Multilayer lamination and pressing Drilling and via formation Plating and copper deposition Solder mask and legend printing Flexible and rigid flex PCB manufacturing HDI and high frequency boards Solder paste printing Pick and place and SMT lines Reflow soldering and profiling Wave and selective soldering Through hole and manual assembly Conformal coating and potting Box build and system integration Cable and connector assembly Solder paste inspection Automated optical inspection X-ray inspection and BGA verification In-circuit and functional testing Burn-in and environmental stress screening ESD control and static protection Component storage, moisture and MSL control Traceability and serialisation in EMS Line performance and SMT OEE PCB effluent and metal recovery

Cables, wires and conductors

Inline gauging, length verification and insulation integrity testing.

Copper rod breakdown and drawing Aluminium rod drawing Annealing and conductor treatment Bunching and stranding Insulation extrusion Sheathing and jacketing Armouring and taping Cross linking and CV lines Low voltage power cables Medium and high voltage cables Extra high voltage and EHV cables Control and instrumentation cables Building wires and house wiring Flexible and rubber cables Fire resistant and specialty cables Submarine and offshore cables Overhead conductors and ACSR Winding wires and enamelled conductors Optical fibre drawing Optical fibre cable manufacturing Compound mixing and material preparation Cable testing and type approval High voltage and partial discharge testing Diameter, eccentricity and inline gauging Length measurement and drum management Spark testing and insulation integrity

Switchgear and electrical equipment

Routine test capture, transformer process monitoring and panel build records.

Low voltage switchgear manufacturing Medium voltage switchgear manufacturing High voltage switchgear and GIS Circuit breakers and contactors Air and vacuum interrupters Distribution and power transformers Transformer core and winding operations Transformer oil filling and processing Instrument transformers and CT PT Control panels and MCC manufacturing Busbar systems and bus ducts Panel wiring and harness assembly Relays and protection equipment Energy meters and metering equipment Capacitors and power factor equipment Insulators and bushings Surge arresters and protection devices UPS and power backup systems Solar inverters and power conditioning Wiring accessories and modular switches Enclosure fabrication and powder coating Type testing and short circuit testing Routine electrical testing and dielectric checks Partial discharge and insulation diagnostics Panel build traceability and as-built records

Consumer appliances and electronics

Refrigerant charge accuracy, safety test capture and cosmetic inspection.

Refrigerator manufacturing Air conditioner manufacturing Washing machine manufacturing Water purifier and dispenser manufacturing Small kitchen appliances Fans, coolers and air movement products Lighting and LED products Television and display manufacturing Mobile phone assembly Laptop, tablet and computing devices Audio equipment and wearables Set top boxes and networking devices Compressor manufacturing for appliances Heat exchanger and coil manufacturing Sheet metal and appliance body fabrication Plastic moulding for appliances Foaming and insulation processes Appliance painting and finishing Refrigerant charging and leak testing Appliance assembly lines and conveyors Performance and energy rating testing Electrical safety and hipot testing Cosmetic and surface defect inspection Serial number traceability and warranty records Packaging, drop testing and despatch

Spinning, weaving and knitting

Machine efficiency monitoring, humidity control and fabric defect detection.

Cotton ginning and pressing Blowroom and mixing operations Carding Drawing and combing Speed frame and roving Ring spinning Open end and rotor spinning Air jet and vortex spinning Autoconer and winding Doubling and twisting Synthetic filament yarn production Texturising and draw texturising Sizing and warp preparation Warping and beam preparation Shuttleless and air jet weaving Rapier and projectile weaving Circular knitting Flat bed and warp knitting Non-woven fabric production Yarn quality testing and evenness Contamination and foreign fibre detection Fabric inspection and defect detection Humidification and mill environment control Machine efficiency and loom monitoring Waste, yield and count reconciliation

Dyeing, printing and finishing

Recipe control, right first time tracking and utility consumption per metre.

Singeing and desizing Scouring and bleaching Mercerising Yarn dyeing Fabric and jet dyeing Continuous dyeing and pad steam Garment dyeing and washing Denim processing and finishing Rotary and screen printing Digital textile printing Colour kitchen and dye dispensing Stenter and heat setting Drying ranges and dryers Calendering and compacting Chemical finishing and coating Functional and performance finishes Colour measurement and shade matching Right first time and recipe management Fastness and fabric quality testing Water consumption and reuse in wet processing Textile effluent treatment and ZLD Steam, thermic fluid and energy monitoring Chemical dosing and inventory control Restricted substance and compliance testing

Garments and apparel

Line balancing, operator productivity and fabric utilisation tracking.

Fabric receiving and inspection Fabric relaxation and spreading Marker making and pattern engineering Automated and manual cutting Bundling, ticketing and issue Sewing lines and assembly Modular and lean manufacturing cells Knitwear and hosiery manufacturing Woven shirt and trouser manufacturing Outerwear and technical apparel Innerwear and intimate apparel Uniforms and workwear manufacturing Embroidery and embellishment Screen and garment printing Fusing and interlining Buttonholing, attaching and trims Pressing and finishing Inline and end line quality inspection Needle detection and metal contamination Measurement and size conformity checks Production tracking and line balancing Operator performance and SAM efficiency Fabric utilisation and cutting yield Packing, cartonisation and despatch Social compliance and factory audit readiness

Technical and industrial textiles

Basis weight gauging, web inspection and certification testing.

Geotextiles and geosynthetics Agrotextiles and shade nets Medical textiles and surgical disposables Hygiene products and absorbent cores Protective and flame retardant textiles Ballistic and defence textiles Automotive textiles and interiors Tyre cord and reinforcement fabrics Conveyor belt and industrial fabrics Filtration fabrics and filter media Coated and laminated fabrics Composite reinforcement textiles Ropes, cordage and twine Webbing, tapes and narrow fabrics Packaging textiles and FIBC Woven sacks and raffia Spunbond and meltblown production Needle punch and spunlace nonwovens Sports and outdoor textiles Building and construction textiles Tensile strength and performance testing Basis weight and thickness gauging Web inspection and defect detection Certification and standards compliance

Leather, tanning and footwear

Hide area measurement, drum process control and effluent monitoring.

Raw hide and skin handling Soaking, liming and unhairing Fleshing and splitting Deliming, bating and pickling Chrome tanning Vegetable and chrome free tanning Wet blue and crust processing Dyeing and fatliquoring Drying, toggling and vacuum drying Staking, buffing and mechanical finishing Spray and roller coat finishing Embossing, printing and surface effects Synthetic and PU leather manufacturing Leather cutting and clicking Footwear upper manufacturing Sole manufacturing and moulding Footwear lasting and assembly Direct injection and vulcanised footwear Safety and industrial footwear Leather goods and accessories Hide grading, area measurement and yield Thickness, colour and quality inspection Drum process and chemical dosing control Tannery effluent and chrome recovery Occupational exposure and tannery environment

Cement and lime

Kiln shell scanning, online raw mix analysis and specific energy tracking.

Limestone quarrying and crushing Raw material stacking and reclaiming Raw mix proportioning and blending Raw milling and grinding Preheater and precalciner operations Rotary kiln operations Clinker cooling and handling Cement grinding and finish milling Blended cement and additive dosing Cement storage, packing and despatch Bulk loading and terminal operations Lime calcination and hydrated lime Alternative fuels and co-processing Waste heat recovery systems Kiln thermal and shell temperature monitoring Refractory condition and hot spot detection Online raw mix and quality analysis Free lime and clinker quality control Process fans, mills and energy optimisation Emission monitoring and CEMS Dust collection and bag filter management Belt weighers and material balance Kiln process optimisation and advanced control Plant energy and specific power consumption

Glass and float glass

Online defect inspection, furnace campaign monitoring and optical distortion measurement.

Batch house and raw material weighing Cullet handling and recycling Glass melting furnaces Regenerator and combustion control Float bath and tin bath operations Annealing lehr operations Float glass cutting and stacking Container glass forming IS machine and gob control Pharmaceutical and vial glass Tableware and pressed glass Glass fibre and reinforcement production Tempering and toughening Laminated glass production Insulated glazing units Coated and low-e glass Mirror manufacturing and silvering Automotive glass manufacturing Glass edging, drilling and processing Furnace temperature and refractory monitoring Online defect and inclusion inspection Thickness, flatness and optical distortion measurement Stress and annealing quality verification Furnace energy and specific consumption Emission monitoring and NOx control

Ceramics, tiles and sanitaryware

Shade sorting, crack detection and kiln thermal profiling.

Clay and mineral raw material preparation Body preparation and ball milling Spray drying and granulation Slip casting Pressure casting Dry pressing and tile forming Extrusion and plastic forming Green drying and moisture control Glaze preparation and application Digital tile printing and decoration Roller kiln operations Tunnel and shuttle kiln operations Ceramic tile manufacturing Vitrified and porcelain tile manufacturing Sanitaryware manufacturing Tableware and porcelain products Technical and advanced ceramics Refractory manufacturing Insulators and electrical ceramics Polishing, rectification and finishing Kiln firing curve and thermal profiling Dimensional, planarity and calibration sorting Surface defect and shade sorting Crack and hairline detection Kiln energy and fuel consumption Dust, silica and workplace exposure control

Bricks, blocks and precast concrete

Aggregate moisture control, maturity monitoring and mix traceability.

Clay preparation and pugging Clay brick extrusion and moulding Brick drying chambers Tunnel and zigzag kiln firing Fly ash brick manufacturing AAC block manufacturing Concrete block and paver manufacturing Ready mix concrete plants Batching, weighing and dosing systems Admixture and water dosing control Precast structural elements Hollow core and prestressed products Concrete pipes and manholes Precast facade and architectural panels Autoclaving and steam curing Curing chambers and thermal control Demoulding, handling and stacking Aggregate moisture and gradation control Concrete strength and cube testing Maturity monitoring and in-place strength Dimensional and surface finish inspection Mould management and formwork tracking Batch traceability and mix records Kiln and curing energy consumption Dust and emission control in brick kilns

Plastics moulding and extrusion

Cavity pressure control, cycle monitoring and energy per kilogram.

Material handling, drying and dosing Masterbatch and compounding Injection moulding Multi-material and insert moulding Blow moulding Injection stretch blow moulding and PET Rotational moulding Compression and transfer moulding Pipe extrusion Profile extrusion Sheet extrusion and thermoforming Wire and cable compound extrusion Monofilament and tape extrusion Engineering plastics and technical mouldings Medical and pharma grade moulding Automotive plastic components Household and consumer plastics Crates, drums and industrial containers Plastic recycling and reprocessing Melt temperature and pressure monitoring Cavity pressure and process window control Cycle time, shot weight and OEE monitoring Dimensional and cavity level traceability Visual defect inspection for mouldings Energy consumption per kilogram Material consumption and scrap reconciliation

Film, sheet and flexible packaging

Thickness profile control, web inspection and solvent monitoring.

Blown film extrusion Cast film extrusion BOPP film manufacturing BOPET and polyester film manufacturing Multilayer and barrier film production Metallising and vacuum coating of film Rotogravure printing Flexographic printing Solvent and solventless lamination Extrusion coating and lamination Slitting and rewinding Pouch making and converting Stand up pouches and spouted packaging Shrink and stretch film production Aluminium foil converting Blister and pharma packaging films Food contact and barrier compliance Recyclable and mono-material structures Thickness and basis weight gauging Web inspection and print defect detection Colour management and print registration Bond strength and lamination quality Residual solvent monitoring Web tension and winding control Roll traceability and waste reconciliation Solvent recovery and emission control

Rubber, tyres and elastomers

Cure state monitoring, rheometry and tyre inspection systems.

Rubber compounding and mixing Banbury and internal mixer operations Mill mixing and batch off Calendering and sheeting Rubber extrusion and profiles Tyre building and assembly Tyre curing and vulcanisation Passenger and truck tyre manufacturing Two wheeler and off-highway tyres Tube and flap manufacturing Retreading and tyre repair Conveyor belt manufacturing Transmission belts and V-belts Rubber hoses and tubing Moulded rubber components Seals, O-rings and gaskets Anti-vibration and engine mounts Rubber rollers and linings Silicone and specialty elastomers Latex products and dipped goods Reclaim rubber and crumb processing Rheometry and cure characteristics Mixing temperature and batch consistency Curing press monitoring and cure state Tyre uniformity and dynamic balance testing X-ray and shearography inspection Mixing room dust and fume control

Paper, corrugated and rigid packaging

Board moisture and caliper control, warp monitoring and yield tracking.

Corrugated board manufacturing Corrugator operations and steam control Corrugated box conversion Flexo folder gluer operations Die cutting and creasing Folding carton manufacturing Offset printing for packaging Lamination, coating and varnishing Rigid box and luxury packaging Paper bags and sacks Moulded pulp and fibre packaging Liquid packaging cartons Labels and self adhesive printing Metal cans and containers Aerosol cans and closures Crowns, caps and closures Glass container packaging operations PET bottle and preform manufacturing Adhesive application and glue systems Board grammage, moisture and caliper control Box compression and burst strength testing Warp, bow and flatness monitoring Print registration and colour consistency Barcode and label verification Waste, trim and material yield tracking Order changeover and setup time reduction

Sawmilling, panels and engineered wood

Moisture measurement, veneer grading vision and log yield optimisation.

Log yard handling and debarking Sawmilling and primary breakdown Resawing, edging and trimming Timber drying and kiln seasoning Timber treatment and preservation Veneer peeling and slicing Veneer drying and grading Plywood manufacturing Blockboard and flush door manufacturing Particle board manufacturing MDF and fibreboard manufacturing Hot press and pressing operations Resin and adhesive preparation Lamination and surface finishing of panels Edge banding and panel processing Decorative laminates manufacturing Engineered flooring and wood products Glulam and cross laminated timber WPC and composite wood products Moisture content measurement and control Panel thickness, density and profile measurement Surface defect and veneer grading vision Bond quality and delamination testing Formaldehyde emission and compliance Log yield and recovery optimisation Dust extraction and fire risk monitoring

Pulp and paper mills

Quality control scanning, web break diagnosis and mill water balance.

Wood chipping and raw material preparation Agro residue and bagasse pulping Chemical pulping and digesters Mechanical and thermomechanical pulping Recycled fibre and deinking plants Washing, screening and cleaning Bleaching and ECF sequences Chemical recovery and recovery boiler Causticising and lime kiln operations Stock preparation and refining Approach flow and headbox systems Wire section and forming Press section operations Dryer section and steam systems Size press and surface treatment Calendering and reeling Winding and roll finishing Writing and printing paper production Kraft paper and packaging grades Tissue and hygiene paper production Specialty and coated paper production Quality control systems and scanning frames Basis weight, moisture and ash measurement Web break detection and monitoring Machine direction and cross direction control Mill water, effluent and closed loop systems Steam, energy and cogeneration monitoring Black liquor and chemical balance

Printing and converting

Makeready waste reduction, colour verification and job tracking.

Prepress and plate making Sheetfed offset printing Web offset and heatset printing Digital printing and variable data Screen printing operations Book and publication printing Commercial and promotional printing Newspaper and periodical printing Security and currency printing Cheque, certificate and document printing Label printing and finishing Binding and finishing operations Folding, gathering and stitching Perfect binding and case binding Embossing, foiling and specialty finishes Guillotine and trimming operations Ink management and dispensing Colour management and proofing Print registration and inline inspection Density, spectrophotometry and colour verification Sheet count, waste and makeready reduction Job tracking and shop floor scheduling Substrate conditioning and pressroom climate Serialisation and anti-counterfeit printing Solvent, VOC and dryer emission control

Cosmetics and personal care

Changeover verification, fill accuracy and in-process quality control.

Raw material dispensing and weighing Emulsion manufacturing and homogenisation Creams, lotions and moisturisers Shampoo and hair care manufacturing Soap and syndet bar manufacturing Liquid soap and body wash Oral care and toothpaste manufacturing Colour cosmetics and makeup Lipstick and stick product manufacturing Nail care and lacquers Perfumes, deodorants and fragrances Aerosol filling operations Sunscreen and dermocosmetics Baby care and sensitive skin products Ayurvedic and natural personal care Wet wipes and impregnated products Filling, capping and tube filling Labelling, decoration and secondary packing Batch traceability and lot coding Viscosity, pH and rheology control Colour and shade consistency Microbiological control and preservative efficacy Fill volume and weight verification Water system and purified water for cosmetics Cleanliness, changeover and cross contamination GMP compliance and regulatory documentation

Home care, detergents and soaps

Powder density control, active matter verification and spray tower energy.

Surfactant handling and sulphonation Slurry preparation and neutralisation Spray drying towers Post dosing and perfume addition Detergent powder manufacturing Detergent cake and bar manufacturing Liquid detergent manufacturing Detergent capsules and unit dose Dishwashing products Fabric conditioners and softeners Surface and floor cleaners Toilet and bathroom cleaners Disinfectants and sanitisers Bleach and hypochlorite products Household insecticides and repellents Air fresheners and home fragrance Toilet soap manufacturing Soap noodle production and saponification Soap milling, plodding and stamping Aerosol and pressurised home care products Powder bulk density and particle size control Active matter and formulation verification Filling weight and volume control Corrosive and hazardous chemical handling Spray tower energy and emission monitoring Batch changeover and line cleaning

Tobacco processing

Moisture and OV measurement, rod firmness control and excise traceability.

Green leaf receiving and grading Curing barns and flue curing Threshing and redrying Leaf conditioning and moisture control Blending and primary processing Casing and flavour application Cut rag production Expanded and reconstituted tobacco Cigarette making and maker machines Filter rod manufacturing Packing and cartoning operations Bidi manufacturing Chewing tobacco and smokeless products Cigar and specialty tobacco products Nicotine extraction and derivatives Storage, ageing and warehouse conditioning Moisture and OV measurement Weight, density and rod firmness control Foreign object and contamination detection Track and trace and excise compliance Dust, environment and workplace exposure Line speed, downtime and OEE monitoring

Jewellery and precious metal working

Metal loss reconciliation, piece level tracking and workshop accountability.

Bullion handling and metal issue Alloying and karat preparation Gold and silver refining Casting and investment casting for jewellery Wax setting and tree building CAD design and rapid prototyping Stamping and die struck jewellery Chain making and machine chain Filigree and handcrafted jewellery Stone setting operations Diamond cutting and polishing Coloured gemstone processing Lab grown diamond production Polishing, buffing and finishing Electroplating and rhodium plating Enamelling and surface decoration Silverware and artware manufacturing Coins, medallions and minting Hallmarking and purity assay Metal loss, recovery and reconciliation Sweep and scrap recovery systems Weight control and process accountability Piece level traceability and job tracking Security, access control and surveillance Workshop fume, acid and exposure control

Furniture and fixtures

Panel level tracking, yield optimisation and finish quality inspection.

Panel cutting and beam saw operations CNC routing and nesting Edge banding operations Drilling, dowelling and insertion Solid wood furniture manufacturing Panel and modular furniture manufacturing Modular kitchen and wardrobe production Office furniture and workstations Institutional and educational furniture Hospital and healthcare furniture Metal furniture and storage systems Upholstery and foam operations Mattress manufacturing Chair assembly and seating systems Surface finishing and wood coating UV curing and finishing lines Hardware, fittings and assembly Retail fixtures and display systems Knock down packaging and flat pack Dimensional accuracy and squareness checks Surface finish and coating quality inspection Panel yield and offcut optimisation Order tracking and made to measure production Dust extraction and finishing booth environment Load testing and durability verification

Sports goods, toys and miscellaneous

Compliance testing records, small batch tracking and hazardous process safety.

Sports equipment manufacturing Cricket, hockey and bat and ball goods Inflatable balls and stitched goods Fitness and gym equipment Protective sports gear and helmets Outdoor and camping equipment Bicycle manufacturing and components Toy manufacturing Plastic and moulded toys Soft toys and plush products Educational and STEM toys Musical instruments manufacturing Stationery and writing instruments Brushes, brooms and cleaning tools Handicrafts and artisanal products Candles, matches and fire products Agarbatti and incense manufacturing Fireworks and pyrotechnics Luggage, bags and travel goods Optical goods and eyewear Watches and clocks manufacturing Toy safety and material compliance testing Dimensional and functional inspection Small batch production tracking Hazardous process safety and explosive materials

You are exploring a lot!